State-of-the-art additive manufacturing

Achieve rapid, low-energy, low-waste manufacturing that will take your business or idea to a new frontier.

Our unique digital manufacturing platform allows us to assess components during manufacture to ensure that design requirements are being met to exacting standards in real-time.

We use state-of-the-art additive manufacturing technologies to rapidly deliver composite structures. Our ability to place and align the carbon fibres within our composites precisely allows us to produce components that meet the mechanical, cryogenic and low out-gassing performance required for space structures, extreme temperatures, and sensitive instrumentation.

Product Development

Our digital manufacturing platform enables us to offer you an iterative product development process. Analysis of 3D manufacturing data and CT imaging further informs and refines the design.  It ensures the highest level of safety and reliability for your products.

  • Advanced Manufacturing image

From prototype to serial production

The high level of accuracy and precision developed during our design optimisation and prototyping stages is maintained during the volume production stage. This means where you need to scale up production, high-quality composites are produced to your requirements and specifications, consistently and repeatably.

Real-time testing

We can provide you with a new standard of assurance during the manufacturing process, with real-time monitoring to ensure alignment with designs.

We are expanding our capability to gather process data, and build live 3D visualisations to support consistency and increase confidence during component manufacture, bringing the true Industry 4.0 experience to Australia. This will further reduce product variation and enable sophisticated design enhancements.

Partner with us

We are constantly evolving our offering to meet the needs of industry, expanding our manufacturing to components with uniform thickness, gridded structures, complex geometries, and smoother surfaces.  Where these developments are of interest to you, we would welcome an opportunity to partner with you.

Case Studies

  • Repeatable High-Precision Manufacturing

    This conical low-CTE tube showcases our ability to deliver mini-serial production of precision composite components, enabling consistent, high-quality manufacturing that’s ready to reproduce with minimal lead time.

  • Dimensionally stable composite mount for optical satellite-based instrumentation

    This near-zero axial coefficient of thermal expansion demonstrator ensures precise performance across extreme orbital temperature shifts - without the need for lens refocusing.

  • Lightweight, low-CTE mirror mounts for ground-based DREAMS telescope

    Designed for biaxial thermal and structural precision, this lightweight composite mirror mount was produced in under 9 hours and maintains lens alignment and focus during overnight observations.

  • Iterating Design-for-Manufacture with 3D Diagnostics

    This composite satellite strut was developed through our iterative design process combining AFP manufacturing and CT-based 3D diagnostics, enabling rapid optimisation of void content and mechanical properties.

  • Digital twin and high-fidelity simulation

    DigiTwin offers a complete solution for imaging, analysis and simulation of composite components to identify defects and predict mechanical behaviour. 

  • Gridded Composite Rocket Body

    We designed and manufactured a Gridded Rocket Body, Payload Module utilising the superior performance of an orthogrid structure.