Using the x-ray computed tomography (CT) dataset gathered through our Advanced Diagnostics, we can create a 3D digital twin of the component and generate a mesh for finite element analysis.
This enables rapid high-fidelity simulation to predict component performance under in-service loading conditions. The digital twin helps find defects, eliminate weaknesses, and provide deeper understanding of performance against design targets, such as in extreme temperatures, under high load, or in the space environment.
For large components, multi-scale approaches can be used for high-fidelity simulation. Microstructural information, such as fibre orientation and void content, can be locally mapped to the digital twin to enhance the accuracy of the predicted properties.
Using process data from state-of-the-art automated manufacturing processes, we can also understand how the design has been translated to your manufactured component – so you can have confidence that it will perform as expected.
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Repeatable High-Precision Manufacturing
This conical low-CTE tube showcases our ability to deliver mini-serial production of precision composite components, enabling consistent, high-quality manufacturing that’s ready to reproduce with minimal lead time.
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Dimensionally stable composite mount for optical satellite-based instrumentation
This near-zero axial coefficient of thermal expansion demonstrator ensures precise performance across extreme orbital temperature shifts - without the need for lens refocusing.
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Lightweight, low-CTE mirror mounts for ground-based DREAMS telescope
Designed for biaxial thermal and structural precision, this lightweight composite mirror mount was produced in under 9 hours and maintains lens alignment and focus during overnight observations.
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Iterating Design-for-Manufacture with 3D Diagnostics
This composite satellite strut was developed through our iterative design process combining AFP manufacturing and CT-based 3D diagnostics, enabling rapid optimisation of void content and mechanical properties.
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Digital twin and high-fidelity simulation
DigiTwin offers a complete solution for imaging, analysis and simulation of composite components to identify defects and predict mechanical behaviour.
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Gridded Composite Rocket Body
We designed and manufactured a Gridded Rocket Body, Payload Module utilising the superior performance of an orthogrid structure.
